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6 시그마 환경에서의 TOC/DBR 구현
Implementation of TOC/DBR under Six Sigma environment

고시근   (부경대학교 시스템경영공학과UU0000598  ); 구평회   (부경대학교 시스템경영공학UU0000598  ); 하재원   (인제대학교 시스템경영공학UU0001067  ); 권혁무   (부경대학교 시스템경영공학UU0000598  ); 김동준   (삼성전기(주) 6시그마 경영팀CC0102000  );
  • 초록

    The TOC/DBR and Six Sigma are the most attention-getting concepts for managing manufacturing companies in Korea. Using the ideas and methods of the TOC/DBR, companies can achieve a large reduction of work-in-process and finished-good inventories, significant improvement in scheduling performance, and substantial earnings increase. The Six Sigma approach derives the overall process of selecting the right projects based on their potential to improve performance metrics and selecting/training the right people to get the business results. These two concepts have different backgrounds and different viewpoints for production systems. So, if the two concepts collaborate each other, the synergy effects to innovate production systems can be expected. This paper proposes a new approach to implement the TOC/DBR concepts in production systems. This approach uses some concepts of Six Sigma which stresses educations, project approaches (step by step procedure using a Roadmap), and improvement philosophy.


  • 주제어

    TOC(Theory of Constraints) .   DBR(Drum-Buffer-Rope) .   Six Sigma.  

  • 참고문헌 (12)

    1. Blackstone, J.H. Jr. (2001), Theory of constraints - a status report, International Journal of Production Research, 39(6), 1053-1080 
    2. Woeppel, M.J. (2001), Manufacturer's Guide to Implementing the Theory of Constraints, Boca Raton, FL: St. Lucie Press 
    3. Lee, S.J. and Sun, J.U. (2002), Development of production scheduling system using TOC/DBR scheduling concepts, Proceedings KIIE 2002 Fall Conference 
    4. Goldratt, E.M. and Cox, J. (1992), The Goal, North River Press 
    5. Hong, S.H., Kim, S.B., Kwon, H.M. and Lee, M.K. (1999), Six Sigma Business Breakthrough Strategy, Journal of the Korean Society for Quality Management, 27(1), 223-231 
    6. Mabin, V.J. and Balderstone, S.J. (2000), The World of the Theory of Constraints, Boca Raton, FL: St. Lucie Press 
    7. George, M.L. (2002), Lean Six Sigma: Combining Six Sigma Quality with Lean Speed, McGraw-Hill 
    8. Moon, J. and Rim, S.C. (2001), A new method of profit maximization based on the theory of constraints, IE Interfaces, 14(4), 356-364 
    9. Chung, N.K. and Jeong, M.K. (2001), On the cooperation between TOC and Six Sigma, Quality Innovation, 2(1), 41-47 
    10. Chung, N.K. (1999), TOC - Constraint Management, Daecheong Media, Seoul, Korea 
    11. Hur, W.S., Kim, D.C., and Jang, J.S. (2003), Six Sigma approach linked with Lean and TOC, IE Interfaces, 16(Special Edition), 60-64 
    12. Choi, K.S. (2001), Password for Company Resurrection - TOC, Haneon, Seoul, Korea 
  • 이 논문을 인용한 문헌 (4)

    1. Lee, Seung-Hyeon ; Park, Kwang-Tae 2007. "Literature Review of Six Sigma : Focused on Korean Research Papers" 品質經營學會誌 = Journal of the Korean Society for Quality Management, 35(1): 97~112     
    2. Hwang, Young-Je ; Kwon, Hyuck-Moo 2009. "A TOC and BSC based Incentive Model for Small Companies and Some Case Analyses" 品質經營學會誌 = Journal of the Korean Society for Quality Management, 37(2): 22~31     
    3. Song, Chang-Yong ; Lee, Deok-Soo ; Shinn, Seong-Whan 2010. "Application of Toe and TRIZ for Paradox Management" 산업경영시스템학회지 = Journal of society of Korea industrial and systems engineering, 33(2): 72~80     
    4. Kim, Chongman ; Jung, Uk ; Seo, Jun-Hyeok ; Bae, SungMin 2016. "Literature Review on the Quality Innovation in KSQM for 50 Years" 品質經營學會誌 = Journal of the Korean Society for Quality Management, 44(1): 17~28     

 저자의 다른 논문

  • 고시근 (15)

    1. 1996 "An Optimal Operating Policy for Two-stage Flow Lines with Machine Failures" 한국경영과학회지 = Journal of the Korean Operations Research and Management Science Society 21 (2): 17~33    
    2. 1997 "An Analysis of Two-stage Manufacturing Systems with Random Processing Times" 한국경영과학회지 = Journal of the Korean Operations Research and Management Science Society 22 (1): 59~73    
    3. 1998 "고장이 있는 두단계 생산라인의 생산률 변환정책" 대한산업공학회지 = Journal of Korean institute of industrial engineers 24 (1): 105~113    
    4. 1999 "고정정반 블록조립 작업장의 일정계획 시스템 개발" 산업공학 = IE Interfaces 12 (4): 586~594    
    5. 2000 "플랜트 생산공장의 제품별 작업장사용계획시스템 개발" 산업공학 = IE Interfaces 13 (2): 266~272    
    6. 2001 "제약이론에서 제약버퍼의 크기 결정" 산업공학 = IE Interfaces 14 (4): 334~340    
    7. 2002 "세 단계로 이루어진 직렬 생산라인에 대한 DBR(Drum-Buffer-Rope) 방식의 적용" 대한산업공학회지 = Journal of Korean institute of industrial engineers 28 (4): 344~350    
    8. 2002 "Minimum Spanning Tree 응용문제에 대한 유전연산의 개선" 산업공학 = IE Interfaces 15 (3): 241~246    
    9. 2002 "안정된 수요를 갖는 생산라인에서 Kanban을 사용한 DBR 시스템 구현" 산업공학 = IE Interfaces 15 (1): 99~106    
    10. 2005 "컨테이너 터미널 동적 운송 환경에서의 실시간 차량 운행 계획" 한국경영과학회지 = Journal of the Korean Operations Research and Management Science Society 30 (3): 67~80    
  • 구평회 (14)

  • 하재원 (0)

  • 권혁무 (35)

  • 김동준 (0)

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